Plastimagen 2026·Booth 337
El color en buenas manos
Technical articles
Technical knowledge for plastic engineers and buyers in Mexico.
A custom color is developed in five stages, from the reference to the production standard. Here is what to send and how to validate it on your line.
An antibacterial additive inhibits bacteria on the plastic surface. Here is how it works, what undermines it and how ISO 22196 testing proves it.
Masterbatch concentration is measured by pigment loading and by tinting strength against a standard. Here is how each method works and how to read it.
Industrial colorimetry measures color with a spectrophotometer and expresses it in CIELAB and ΔE, so every production lot is approved on objective criteria.
Blow molding inflates hot plastic inside a mold to form hollow parts. Three variants: extrusion blow molding, injection blow molding and stretch blow molding.
The most common injection molding mistakes: wet material, excess heat and residence time, poor venting, insufficient holding and poorly blended masterbatch.
Injection molding fills a closed mold one part at a time; extrusion pushes material continuously through an open die.
In extrusion, resin and masterbatch pass through the hopper, screw, barrel, screen and die, and are then cooled, pulled and cut or wound.
The handle loses color because sun, heat and moisture attack the pigment and the grip elastomer. High-fastness pigments and UV stabilizer prevent it.
Before ordering the color, define the resin of each part, the formula that will go inside, the finish and the documentation the brand requires.
The final color on recycled resin is limited by the resin's base tone, its lot-to-lot variation and what it carries inside.
In a film a few microns thick, the pigment has less path to cover and any dispersion defect is exposed.
You need more. A plant without its own laboratory depends on its masterbatch supplier's laboratory to validate color, dispersion, and performance.
Request it when the color depends on variables the laboratory cannot reproduce: your machine, your mold, your resin, and your thermal profile.
Before switching masterbatch suppliers, review technical support, traceability, and batch repeatability, not just the price per kilogram.
You can cut masterbatch consumption without losing coverage, as long as the change is validated with dispersion tests and a dosing curve before production.
FDA compliance certifies the additive in the United States. Cofepris demands extra documentation and traceability. A masterbatch can meet one and not the other.
Skipping sample validation spreads any formulation error across the whole order. Reprocessing a batch costs far more than the time the shortcut saves.
A batch with no quality certificate, data sheet, or safety sheet stops your line and complicates any audit. Which documents every order should carry.
A masterbatch for child contact must meet heavy metal migration limits and carry its own certification, different from the food contact one.
Two colors can look identical in the plant light booth and different at the point of sale. That is metamerism, and one light source will not catch it.
The eye judges color inconsistently; a spectrophotometer measures it with Delta E. That is why a color approved by eye gets rejected in the lab.
Color contamination in co-extrusion happens at the interface of the two flows: pigment migration, poor dispersion, or a viscosity mismatch.
Bubbles in Nylon parts with fiberglass almost always come from residual moisture in the resin, not from the masterbatch: Nylon is a hygroscopic material.
The melt flow index (MFI) measures how fast your resin moves through the equipment. If it is wrong, no masterbatch adjustment will fill the mold properly.
If material stays too long in a hot barrel it burns, streaks, or turns brittle, and the defect gets mistaken for a pigment problem. Residence time matters.
Color stains when pigment migrates to the surface. The causes: masterbatch overdosing, incompatibility with the resin, and poor dispersion.
Specks of another color after a batch change are cross contamination: remnants of the previous color in the barrel, screw, or mold. Purge and clean.
There is no single dosage. It depends on the base tone of the recycled resin, part thickness, the type of titanium dioxide, and the process. Validate a sample.
Before ordering, confirm the real part geometry, the process, the gate location, the base resin, and the particle size. Validate on a real part, not a plaque.
Most plastic resins are combustible by nature. We explain when your part needs flame retardant and what variables define its formulation.
Most plastics generate static electricity by nature. We explain why your part keeps collecting dust and when an antistatic additive makes sense.
It depends on three variables: the type of biodegradable resin, the processing temperature, and whether the application requires compostability certification.
A plastic resin is the polymeric base of every plastic product. Its classification defines process, temperatures, properties, and masterbatch compatibility.
Masterbatch is a pigment or additive concentrate dispersed in a carrier resin, in pellet form. Its performance depends on resin, process, and application.
Four inputs come before the color: base resin, transformation process, processing temperatures, and the final application of the product.
Recycled plastic does not have to mean an opaque or inconsistent color, and more pigment does not fix it. Which additive categories actually do.
There is no single answer: a part can discolor in weeks or hold for years depending on resin, pigment, thickness, and exposure. These are the variables.
Process aids reduce melt friction against equipment, improve surface finish, and lower line pressure. They do not fix structural process problems.
What a supplier thinks a Plant Engineer needs is not what that engineer evaluates. Compatibility, traceability, and real technical support decide the buy.
Thinner walls mean greater challenges for uniform coverage. Learn the pigment, dosing, and dispersion variables that determine opacity in thin-wall plastics.
Poor masterbatch dispersion causes streaks, spots, and color variations that lead to line stoppages and rework. Learn how to diagnose and prevent it.
Three routes (high-gloss resins, variotherm control, and IMD) deliver high-gloss black with no paint, no VOC, and no painting booth costs.
Reproducing Mexico's national team green in plastic demands spectrophotometric control, Delta E below 1.0, and a formulation validated per resin.
Green for outdoor sports infrastructure requires high-fastness pigments, second-generation HALS, and ASTM G155 validation. Formulating it wrong is costly.
Bubbles, silver streaks, and irregular finishes can share a common cause: moisture in the masterbatch. Learn to identify, prevent, and protect your production.
The datasheet is the first quality checkpoint of your process. Reading the carrier, pigment concentration, and temperature prevents costly rejects.
UV radiation, heat, and humidity degrade polymers outdoors. The key additives: HALS, UV absorbers, and carbon black, and when each one applies.
Warning: using non-biodegradable carriers in your masterbatch can void the compostable certification of your final product.
The same blue masterbatch produces different shades in PP and ABS. The physics behind it: refractive index, crystallinity, and processing temperature.
EVOH, oxygen scavengers, antioxidants, and inorganic coatings reduce packaging permeability and can triple product shelf life without altering its safety.
A masterbatch is food contact safe when its pigments, carrier, and additives are authorized under EU Regulation 10/2011 and FDA 21 CFR, with a current DoC.
In 2026 plastic packaging moves to mineral palettes, soft touch from masterbatch, functional rPET transparencies, and sustainability from the resin.
Additives turn a generic resin into a material that resists heat, weather, fire, or bacteria. The global additives market exceeds 57 billion dollars.
Two parts with the same masterbatch look identical under plant lighting and different under daylight. That is metamerism, and it scraps entire batches.
The five most frequent problems in plastic coloring: poor dispersion, thermal degradation, migration, batch inconsistency, and UV discoloration.
Only 10% of plastic waste is recycled globally. Additives are both the biggest obstacle and the most powerful catalyst for circularity in plastics.
Pigment powder and masterbatch are not interchangeable. Which scenarios make each technology pay off, technically and economically.
Color spots and streaks are the most frequent dispersion defects. How to tell them apart and find the root cause in less than one production run.
Choosing between solid masterbatch and liquid pigment is not about unit price. Dosing stability, color consistency, and changeover cost decide the real cost.
A dosing variation of 0.5% produces color differences visible to the naked eye. How to calculate and control it for lot-to-lot consistency.
Recycled polymer arrives with tone variation, thermal degradation, and contaminants. A standard masterbatch cannot cover that. How to formulate for PCR.
Automotive demands that color survive extreme thermal cycles, prolonged UV exposure, and decades of use. Generic masterbatch was not designed for that.
The Pantone 286C approved by design does not match the plastic part. It is not a masterbatch error: Pantone was designed for paper, not plastic.
A masterbatch incompatible with the base polymer causes dispersion defects, mechanical loss, and rejections. The three parameters that define it.
Audited and validated processes under international quality standards. Every batch traceable, every color repeatable.
30 years specializing in masterbatch, pigments, and high-quality additives for injection, extrusion, and blow molding.
Color matching referenced to the Pantone system.
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